Define and configure all the production processes / Departments
in a manufacturing line to manage workflow sequences, and
operational procedures, facilitating the systematic mapping of
specific manufacturing tasks, activities including the
quality check
and tool type, and production stages.
Based on the line or free slow setup, manufacturers will have
the flexibility to setup a production line to streamline
production workflows, minimize process variations, and ensure
standardized process execution across the production
environment.
Machine setup and Mapping
Manufacturers can leverage the Master Data Setup to configure
and map production machines, and industrial assets under each
process set, enabling the seamless integration of
machine-specific parameters, operational settings, and
performance metrics.
The details provided act as a key to perform efficient machine
utilization, planned maintenance scheduling, and
real-time machine monitoring
for enhanced production throughput and machine reliability.
Part and Tool configuration
Facilitates the option to add details about the part (end
product) to be produced. The details also include the cost of
each part and its CGST and GST % which is further integrated
into the system for the calculation of ROI and to create DO
during shipment.
Configure and manage production tools, tooling resources, and
tool lifecycle parameters, enabling the effective mapping of
tools to specific production processes. This again helps
define tool usage patterns and establish tool maintenance
schedules to ensure optimal tool performance, tool longevity,
and operational efficiency throughout the production lifecycle.
Define Cycle times
Enables manufacturers to define and configure precise cycle time
parameters, production cycle intervals, and operational timing
constraints essential for optimizing production schedules, and
streamlining workflow processes.
This includes the clear definition of machining time (Operating
time), time usage for loading/unloading tools, consumables,
the tool lifetime for the entire cycle, and configuring
the quality tolerance values.
Pre-define Downtime and Quality Reasons
The Setup empowers manufacturers to capture and categorize
downtime
events, production interruptions, and quality deviations by
defining predefined downtime reasons, downtime categories, and
quality rejection criteria, enabling manufacturers to
systematically track, analyze, and address production
inefficiencies, quality issues, and process deviations for
continuous process improvement and operational optimization.
Pre-define bad quantity reasons by categorizing quality
deviations into specific defect categories, such as product
defects which include size, color, weight, and other physical
mismatches or inconsistencies enabling manufacturers to
systematically classify and categorize production defects and
quality variations based on predefined quality standards.
OEE Target Setting
Manufacturers can define and set
Overall Equipment Effectiveness (OEE)
targets within the Master Data Setup, establishing performance
benchmarks, production efficiency goals, and operational
excellence standards.
The target can be set process-wise, which helps manufacturers
prioritize the operations/process based on the demand and can
add weightage specifically to that by employing new strategies.
Material Consumable configuration
Facilitates the
management of raw material inventory, consumable resources, and production supplies by enabling
manufacturers to define raw material and consumable
specifications.
Pre-configure the precise amount of raw materials required for
the creation of each unit of the finished product. This vital
relationship ensures accurate
inventory management, optimized production planning, and precise material
utilization.
Customer and Vendor Onboarding
Manufacturers can onboard customers and vendors within the
Master Data Setup, enabling streamlined customer engagement,
order processing, and supply chain collaboration.
This facilitates vendor management,
procurement coordination, and supply chain visibility to ensure
seamless collaboration, efficient procurement operations, and
reliable supplier partnerships within the manufacturing
ecosystem.
Employee Role and Permission Assignment
The Master Data Setup allows
manufacturers to assign specific roles and permissions to
employees (Operator, Supervisor, Maintenance Engineer, etc.),
defining access privileges, task responsibilities, and
functional authorizations within the
MES software.
This ensures controlled data access, user accountability, and
operational security to safeguard sensitive production data,
uphold regulatory compliance, and maintain data integrity and
confidentiality within the manufacturing environment.
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